How to DIY a Solar Bollard Light ?

How to DIY a Solar Bollard Light 

A solar bollard light or path light is the ultimate way to add ambiance to a walkway or landscape without the hassle of wiring. But most of the solar path lights in the stores are small size, to elevate the look and height , here we DIY a simple frame with wooden box for a solar bollard light.

First we thank you build-basic.com who have the idea. to learn more information , please visit above link. or watch their video.

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Now we go forward the steps as below:

  1. Cut and Assemble Two Walls

Using a miter saw and the cut list above, cut the parts to length. Apply a bead of glue to both edges of two 1 x 4 boards. Sandwich the 1 x 4’s between square dowels, positioned flush with the base of the 1 x 4. Using a pneumatic nail gun or hammer, drive 1¼” finish nails through the square dowels and into each 1 x 4.

 

 

 

 

  1. Attach the Remaining Two Walls

Stand the remaining two 1 x 4’s on edge on the work surface. Apply wood glue to the edge of each 1 x 4. Cap the boards with a wall assembled is Step One, positioned so that the 1 x 4’s set flush with the edges of the assembled Wall. Repeat to attach the remaining assembled Wall and to finish the Base.

 

 

 

 

 

  1. Disassemble the Light

Remove the base post from the solar path light and discard. Unscrew the cap and remove the decorative lattice from the light.

 

 

 

 

 

 

 

  1. Size the Hole for the Light

Using a straightedge, mark lines that run corner-to-corner on the 1 x 8 Cap to create an X, crossing in the center point of the cap. Place the base of the light upside down centered on the Cap. Using a pencil, outline the light. Marking the Cap this way will allow for the light to drop down into the Cap—with the top of the light resting above the Cap.

 

 

 

 

  1. Cut the Hole

Using a drill/driver, drill a pilot hole inside the marked circle. Insert the blade of the jigsaw into the pilot hole, and then cut the circle.

 

 

 

 

 

 

  1. Remove the Light’s Lattice (optional)

If you want to remove the decorative lattice like I did, clip the plastic just below the top ring. Save the top ring, since this is the part that secures the light’s Cap to its clear Base.

 

 

 

 

 

 

 

  1. Reattach the Ring to the Base

To keep the Cap removable, reattach the ring to the Base using a hot glue gun and glue sticks. If you left the lattice attached, you can skip this step.

 

 

 

 

 

 

  1. Stain the Base and Cap

Using a lint-free cloth, high-quality synthetic bristle brush, or a sponge brush, apply a liberal coating of wood stain to sides and cap of the light—working in the direction of the grain. I used Varathane 3x Wood Stain in American Walnut. Additionally, coat as much the inside of the assembly as possible.

 

 

 

 

  1. Wipe Away the Excess Stain

Using a lint-free cloth, wipe the surface in the direction of the grain to remove the excess stain. Allow the stain to fully dry.

 

 

 

 

 

 

  1. Apply the Topcoat

Using a high-quality synthetic bristle brush, apply a topcoat in the direction of the grain. I used Varathane Spar Urethane in a Satin Finish. When possible, work in long straight passes to ensure a uniform finish, and tip off edges with the brush held at a 45-degree angle to prevent drips.

 

 

To learn more details on how to DIY a solar bollard light , please visit below link.

WATCH THE VIDEO 

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